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Carrousel Pump
CG 550 Workhorse Skid Mounted
CG 550 Rugged Trailer Mounted
CG 575 Thick Mix Trailer Mounted
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The Carrousel Pump operates by peristaltic or squeeze principle. It utilizes three rollers (trigon) which rotate against a soft rubber tube and flatten it against the U-shaped pressure wall of the pump. This squeezing action then forces the material through the system. The soft rubber tube, the heart of the system, is the only part that contacts pumped material. It is inexpensive and easily replaced for damage or wear. The couplings and fittings have been designed to work with lower pumping pressures. Unlike the progressive cavity pump or rotor/stator pumps, the Carrousel can run dry indefinitely without any damage to the equipment, therefore eliminating the need for highly trained technicians.
The Carrousel Pump is durable and very easy to maintain, with no moving parts in contact with the product being pumped. The parabolic 18 gallon (68 liters) hopper is designed for easy flow of materials with no corners to clog. Cleaning is simple, a cellulose sponge is inserted in the hopper, and run through the pump and hose with clean water.
The Carrousel Heavy Duty Pump, available with either constant torque AC/DC motor or air-pneumatic motor (hydraulic also available), offers variable speed for different applications. It will pump anything that is near liquid, and can be used for a range of materials including portland cement mixtures, plaster, uncured epoxy mortars and all types of aggregated building materials. The specially designed 8-jet venturi spray nozzle for fiber filled coatings eliminates clogging.
The Carrousel Pump is extremely mobile with its own 4.80/400 - 8 wheels and 16" (400 mm) pneumatic tires. |
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| Motor: |
115 V/60 Hz US (220 V/50 Hz Europe) electric (1 H.P.) or air pneumatic (2 H.P.) |
| Motor Speed: |
Variable, 0 - 100% |
| Weight: |
Approx. 300 lb (140 kg) |
| Dimensions: |
48" x 31" x 23" (122 x 80 x 60 cm) without hopper
53" x 35" x 36" (135 x 90 x 92 cm) with hopper |
| Note: |
System requires external mixer and air compressor.
Electric version also requires power supply. |
| Air Compressor: |
Minimum 18 cfm for electric; 100 cfm for air pneumatic pump required. |
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The CG-550 Workhorse series includes both skid and trailer mounted grouting equipment. This workhorse unit is designed to mix and pump neat cement, bentonite, cement/bentonite, cement/sand, non-shrink, self leveling and most packaged grout mixes. These units feature a 45 gallon (170 liters) mixing tank, a 10 gallon (38 liters) holding hopper and a 8 GPM (30 LPM) progressive cavity grout pump. The balanced design of this grout plant allows continuous mixing and pumping, while the hopper is feeding the pump another batch can be mixed. The mix tank is equipped with baffles, bag breakers and variable speed high-efficiency paddles that provide rapid mixing. The tank outlet valves are large slide gates that allow the thickest materials to fall easily into the pump hopper. The grout pump is a variable speed, positive displacement, progressive cavity, rotor-stator pump. Operator controls are centrally located for efficient production. All components are easily accessible for operating, cleaning, and maintenance. The trailer mounted unit is road and job site ready equipped with leaf springs, lights and a working platform.
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The CG-550 Rugged series includes both skid and trailer mounted grout plants. These units feature a 45-gallon (170 liters) mixing tank, a large 30-gallon (113 liters) holding hopper and the popular single-acting piston grout pump. Each mixing tank is equipped with baffles, bag breakers and a variable speed high-efficiency paddle mixer that provides rapid grout mixing. The tank outlets are large slide gates that allow viscous grouting materials to flow quickly into the removable holding hopper. The large holding hopper is sized to provide continuous pumping, the mixer is charged while the hopper feeds the pump. The grout pump is a 3" positive displacement, pulsating piston pump that disassembles with only a hammer for fast and thorough cleaning. The rugged steel frame stands up to the toughest conditions on the job site. Operator controls are centrally located for efficient production. The trailer mounted unit is road and job site ready equipped with leaf springs, lights and a working platform.
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- Low maintenance costs
- Easy operator controls
- Laminated diagrams and parts lists
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- Quality and Rugged construction
- Dependable people for parts and service
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- Civil Engineering - soil nails, tiebacks, earth anchors, cable and rock bolts
- Structural - building restoration, foundation stabilization, foundation raising, soil compaction grouting
- Construction - post tensioning, pavement undersealing , slabjacking and slab raising
- Marine - underwater foundations, piers, breakers, shoreline foundations
- Mining - tunnel lining, contact grouting, shaft waterproofing
- Utilities - encasements, waterproofing, sloip line grouting
- Geotechnical - deep well casing, monitor wells, well sealing and abandonment
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| Model |
Pump |
Power |
Mixing Tank |
Holding Hopper |
Max. Output |
Max. Pressure |
| CG030A |
3" Piston Pump |
Air |
45 gallon |
15 gallon |
14 GPM |
300 PSI |
| CG030H |
3" Piston Pump |
Hydraulic |
45 Gallon |
10 or 30 Gallon |
12 GPM |
400 PSI |
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| Model Number |
Description |
Dimensions |
Weight |
| CG030/A |
Skid Mounted Air Powered Grout Plant Requires 100 CFM, 100 PSI |
60" L X 31" W X 29" H |
180 lbs |
| CG030/H |
Skid Mounted Hydraulic Powered Grout Plant Requires 17 GPM, 2000 PSI |
60" L X 31" W X 29" H |
270 lbs |
| CG550/030/A |
Skid Mounted Air Powered Grout Plant Requires 150 CFM, 100 PSI 60" |
L X 31" W X 58" H |
490 lbs |
| CG550/030/H |
Skid Mounted Hydraulic Powered Grout Plant Requires 2 Supplies, each 7 GPM, 200 PSI |
60" L X 31" W X 58" H |
490 lbs |
| CG550/030/GHES |
Skid Mounted Gas/Hydraulic Grout Plant 16 HP Gasoline Engine with Electric Start** |
74" L X 31" W X 58" H |
750 lbs |
| CG555/030/GHES |
*Trailer Mounted Self-Contained Grout Plant 16 HP Gasoline/Hydraulic Powered* |
110" L X 60" W X 70" H |
1275 lbs |
| CG555/030/EH3 |
Trailer Mounted Electric/Hydraulic Grout Plant Requires 230/460 V, 38/19 A, 3 Phase |
110" L X 60" W X 70" H |
1270 lbs |
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** 18 HP Gasoline engine optional Power Options = Air, Hydraulic, Electric/Hydraulic, Gas/Hydraulic or Diesel/Hydraulic
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The CG 575 trailer mounted grout plant comes with its own integral power system. This machine will continuously mix and pump the widest range of grouting materials from thin to thick consistencies. Materials that are used with this unit include mortars, plasters, stuccos, fireproofing, cement/sand, cement/fly ash, flowable and non-flowable grouts and waterproofing bentonite grouts. The optional air compressor allows the operator to continuously mix, pump and spray. The mixing tank is equipped with baffles, bag breakers and variable speed high-efficiency paddles that provide rapid mixing. The tank outlet valves are large slide gates that allow the thickest materials to fall easily into the pump hopper. The holding hopper has an auger in it to keep the material thoroughly mixed while constantly supplying the grout pump with material for the continuous pumping operation. The grout pump is a variable speed, positive displacement, progressive cavity, rotor-stator pump. The rugged steel frame stands up to the toughest conditions on the job site. Operator controls are centrally located for efficient production. All components are easily accessible for operating, cleaning, and maintenance. The highway ready trailer comes complete with leaf springs, lights, a working platform and an adjustable trailer hitch for either ball or pintle. Applications Include: anchoring rock bolts, spraying, undersealing, slab raising, underlayments, bonded overlay, bridge rehab, dowel bars, and manhole sealing. |
| Model |
Progressive Cavity Pump Model |
Mixing Tank |
Holding Hopper |
Max. Output |
Max. Pressure |
| CG550/2TJ6 CG550/3TJ6 |
2 Stage, Size 6, Open Throat
3 Stage, Size 6, Open Throat* |
45 gallon |
15 gallon |
8 GPM |
160 PSI
240 PSI |
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| Model Number |
Model Number |
Description Dimensions |
Weight |
| CG570/2TJ6/A |
Skid Mounted Air Powered Grout Plant Requires 250 CFM, 100 PSI |
74” L X 31” W X 53” H |
750 lbs |
| CG570/2TJ6/H |
Skid Mounted Hydraulic Powered Grout Plant Requires 15 GPM, 2000 PSI |
74” L X 31” W X 58” H |
750 lbs |
| CG575/2TJ6/GH16 |
Trailer Mounted Gas/Hydraulic Grout Plant Self-Contained 16 HP Gas Engine** |
110" L X 62" W X 70" H |
1450 lbs |
| CG575/2TJ6/GH16/AC |
Trailer Mounted Gas/Hydraulic Grout Plant 16 HP Gas Engine with Air Compressor** |
110" L X 62" W X 70" H |
1500 lbs |
| CG575/2TJ6/DH/AC |
Trailer Mounted Diesel/Hydraulic Grout Plant 20 HP Diesel Engine with Air Compressor |
110" L X 62" W X 70" H |
1625 lbs |
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